How to make your own BBQ smoker from an old grill

Written by megan shoop
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How to make your own BBQ smoker from an old grill
Smoke meat in a converted charcoal grill. (Jupiterimages/Polka Dot/Getty Images)

Smokers bake meat very slowly at low temperatures. The heat source simultaneously warms non-resinous wood chips to create smoke that flavours the meat. If done correctly, the result is succulent, juicy cuts of meat.

Though commercial smokers are expensive, you can stick to your budget by converting your old charcoal grill into a smoker. Conversion is a snap and the possibilities for tasty, tender main dishes are endless.

Skill level:

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Things you need

  • Charcoal grill
  • Charcoal
  • Long kitchen matches
  • Food thermometer
  • Non-resinous hardwood chips: hickory, oak, fruitwoods, etc.
  • Water
  • Bowl
  • Heavy-duty aluminium foil
  • Meat

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  1. 1

    Stack charcoal briquettes in the bottom of your grill, creating a shallow pyramid. Light the four corners of the pyramid with a long kitchen match. This may take a few tries; be patient.

  2. 2

    Wait until the flames burn down into red-hot embers. Hold a food thermometer over the embers; it should read from 93.3 to 121 degrees C.

  3. 3

    Soak two handfuls of non-resinous hardwood chips in cold water while your fire dies down. These chips provide the smoke and flavour for your smoker.

  4. 4

    Drain the chips and pour them out onto a double layer of heavy-duty aluminium foil. Roll up the sides of the foil to create a lidless foil box. You may also wrap the foil around the chips and poke holes in the foil to allow smoke to escape.

  5. 5

    Place the foil packet on top of your burning embers. Set the grill rack in place and lid the grill, opening the lid vents. When smoke rises out of the vents, add your meat.

  6. 6

    Smoke the meat for 8 to 12 hours. Add more charcoal about every 2 hours or so to keep the temperature constant.

Tips and warnings

  • Make your electric grill into a smoker by placing the packet of wood chips on the heat source for your grill.
  • Make sure the wood for your smoker never touches the heat source in your grill directly. This could cause uncontrolled flames.

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