Galvanized Steel Safety Tips

Written by jill jacobs | 13/05/2017
Galvanized Steel Safety Tips
The Brooklyn Bridge uses galvanised steel wires for its suspension cables. (Brooklyn bridge image by BigDog from

Galvanised steel is used in a variety of objects, such as hair dryers, cars, and framing for everyday houses. Galvanising is taking steel and covering it with zinc for protection against the environment, especially rust. In order to melt zinc for coating, it needs to be heated between 426 degrees C and 482 degrees C; this releases fumes that have a chemical reaction when exposed to oxygen, forming zinc oxide.

Zinc Oxide Safety

Galvanized Steel Safety Tips
Do not galvanise steel around animals; it can cause severe health effects. (The spitz-dog and cat on a neutral background image by Ulf from

When galvanising, the zinc oxide that is released can cause health problems to those who inhale it, get it on their skin or eyes, or even ingest it. Although non-toxic and in small quantities completely harmless, when inhaled in large amounts zinc oxide can cause respiratory distress. It is important to cover your skin fully and find a proper mask to cover your mouth and nose for protection.

Lead in Zinc

Galvanized Steel Safety Tips
The lead found in galvanised steel used on playground equipment raises concerns. (Playground image by Lucy Cherniak from

Standard zinc for melting and coating mostly likely has lead it in naturally. When melted, the fumes released from the traces of lead are far more toxic than zinc oxide and can cause severe long-term health problems, even brain damage. To avoid this additional safety issue, it is possible to obtain pure zinc, which has no traces of lead.

Respiratory Mask

Galvanized Steel Safety Tips
Painting masks are easily found at any hardware store. (painter, image by Greg Pickens from

The first step when working with galvanised steel is acquiring a mask that properly fits. If the mask does not sit correctly and seal itself against your skin, zinc oxide can easily get through the small openings. Painters' masks usually provide enough protection; however, if working with zinc that has a high lead content, a "personal environment" is needed. These masks are air-pumping helmets with a cloth shroud to cover the pocket between your head and neck, providing you with fresh air.

Heat-Resistant Clothing

Galvanized Steel Safety Tips
Heat-resistant work gloves are an essential when galvanising steel. (work gloves image by timur1970 from

Galvanising steel exposes the builder to extremely high temperatures. Zinc melts at approximately 787 degree F; however, for galvanising steel, zinc can reach up to 482 degrees C. Wearing heat-resistant clothing, especially gloves, is a necessary safety requirement when handling any metal or alloy at extreme temperatures.

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