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How to Make an Electric Heating Element

Updated July 20, 2017

The essential components of electric heating elements are a battery, copper wire and Nochrome wire. Nochrome wire is the heating element used in toasters. Connecting the Nochrome to the battery runs an electric current through the Nochrome, which resists the current releasing heat. Lengthening the Nochrome reduces the heat produced; shortening the Nochrome increases the heat produced. Attaching a potentiometer to the circuit allows the operator of the heating element to control the temperature with a knob.

Connect the battery to the potentiometer. Use the copper wire to connect the positive (+) end of the battery to the "input" end of the potentiometer. Use another piece of copper wire to connect the "output" of the potentiometer to the negative (-) end of the battery.

Disconnect the circuit. Disconnect the copper wire from the "output" of the potentiometer.

Adjust the potentiometer to maximum resistance. There is usually a knob that controls resistance that the potentiometer produces. In some cases, a slider adjusts the potentiometer, which increases or decreases resistance when the operator moves it along a linear path.

Connect the Nichrome. Attach the Nichrome to the "output" of the potentiometer. Connect it to the copper wire that connects to the negative (-) end of the battery.

Adjust the potentiometer to reach the desired temperature. Lowering the resistance of the potentiometer will change the temperature of the Nichrome.

Tip

Adding copper wire between the potentiometer and the Nichrome will give the apparatus more flexibility (i.e., you can attach the heating element at a distance from the potentiometer).

Warning

Use heat resistant gloves, if you need to handle the Nichrome while it is connected to the circuit or while it is still hot after disconnecting. Do not attempt this experiment near water or flammable substances.

Things You'll Need

  • Battery
  • Potentiometer
  • Copper wire
  • Nichrome wire
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About the Author

Chris Hanson started writing music, lyrics, and poetry in 2001 and began writing fiction and nonfiction professionally in 2006. Hanson was first published in the "Grand Forks Herald" in 2004. Hanson is an experienced Web programmer with experience with several operating systems and Web protocols. He completed his Bachelor of Arts in anthropology at the University of Minnesota in just three years.