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How to Make Bakelite Plastic

Updated April 17, 2017

Producing Bakelite plastic isn't a do-it-yourself project. However, understanding the process can help you appreciate the history of the material and distinguish it from imitation Bakelite, known as "fakelite." Working in his chemical lab, Leo Hendrik Baekeland accidentally discovered the formula for the first synthetic plastic while trying to invent an alternative to shellac. He had intended to create a domestic source for shellac to provide insulation material for the new electrical industry. Like plastics of today, it is easily moulded and durable. It filled its marketing promise of, "the material of the thousand uses."

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  1. Mix the phenol and formaldehyde in a pressure vessel to form a resin.

  2. Pour the resulting resin in a mould, either the shape of the finished item or a block of Bakelite that can be cut, carved and polished.

  3. Harden the resin under high temperature and pressure, in excess of 71 degrees C Centigrade. Original Bakelike was formed in something called a Bakelizer which could produce the necessary high temperatures because, at lower temperatures, the result is soft and porous, essentially worthless.

  4. Tip

    Bakelite products included jewellery and the cases for radios. The Russians even used it to manufacture magazines in rifles and structural aircraft components. Collectors prize genuine Bakelite products originally marketed to the middle and lower classes because it was cheap to make and sell. During the moulding process, the manufacturer could add materials to change the colour and translucency of the Bakelite. These materials included asbestos, clay, mica, graphite and wood pulp.


    The chemicals, equipment and processes used to manufacture Bakelite make this a dangerous and expensive project for anyone who wants to produce only a few pieces of Bakelite.

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Things You'll Need

  • Pressure vessel
  • Phenol
  • Formaldehyde
  • Moulds
  • Bakelizer

About the Author

Linda Zukauskas

Linda Zukauskas began writing in 1989. She is now a freelance writer for nonprofits and municipalities. Zukauskas is also a reporter for "Voices" newspaper. Her work has appeared in various online publications. She graduated from the University of Connecticut with a Bachelor of Arts degree in English.

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