How to make your own double-bladed lightsaber

Updated April 17, 2017

In the Star Wars universe, the lightsaber is the primary weapon of the noble Jedi Knights as well as the evil Sith. In the film "Star Wars Episode I: The Phantom Menace" the villain, Darth Maul, uses a double-bladed lightsaber to battle the Jedi. This movie prop replica is not only an easy way to accessorise a Star Wars costume, but also makes a nice addition to any collection of Star Wars memorabilia.

Cut a 2- to 3-inch wide piece of foam rubber weather stripping. Wrap the weather stripping around the centre of the pipe, and glue it in place.

Slide several rubber O-rings over each end of the pipe. The O-rings are decorative but will also serve as the grip for the lightsaber, so use as many as you need to achieve a comfortable grip and the look you want.

Attach one rubber gasket to each end of the pipe. Slide the gaskets so they are near the ends of the pipe to give the lightsaber a finished look.

Glue two buttons to the pipe near the weather stripping. The buttons represent the power buttons, so attach them in a way that makes them easy to "press" when holding the lightsaber.


Choose an adhesive intended for use with metal. Choose O-rings and gaskets that have a slightly smaller diameter than the pipe. This will allow them to stay in place without adhesive.

Things You'll Need

  • 16-inch double-ended extension pipe
  • Foam rubber weather stripping
  • Glue
  • Rubber O-rings
  • 2 rubber gaskets
  • 2 buttons
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About the Author

Alane Michaelson began writing professionally in 2002. Her work has appeared in Michigan publications such as the "Detroit Free Press" and the "Flint Journal." Michaelson graduated from Oakland University in 2006, earning a Bachelor of Arts in journalism.