How to Make a Mold of a Taillight Lens

Written by susan revermann Google
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How to Make a Mold of a Taillight Lens
Make a mould of your vehicle's tail light with a silicone mix. (Right Tail Light of a new 4 x 4 vehicle image by Vanessa van Rensburg from

Casting moulds are used to make replicas of all sorts of items. You can make such a mould of your vehicle's tail light with silicone, a few household items and a little bit of mould release agent. Once you make the mould, you can use it several times, at least until it breaks or cracks.

Skill level:

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Things you need

  • Tail light lens
  • Moulding clay, amount varies depending on size of your lens
  • Kitchen cutting board or pallet board
  • 1/2-inch-thick foam board
  • Popsicle sticks
  • Hot glue gun
  • Hot glue sticks
  • Silicone mix
  • Mold release agent

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  1. 1

    Cut a piece of clay that is at least twice as large as your tail light lens. Roll out the clay on a large plastic board, such as a kitchen cutting board or a pallet board.

  2. 2

    Lay your lens into the clay with the curved side pointing up and press it in. It should rest with half of the lens embedded in the clay and the top half showing. Make sure there is at least a 1/2-inch section of clay between the object and the plastic board. The point between the clay and the uncovered part of your object is called the parting line.

  3. 3

    Smooth the clay around the lens with your fingers. Cut the excess clay 1/2 inch to 1 inch away from the edges of your lens so you don't have jagged outer edges.

  4. 4

    Cut pieces of 1/2-inch-thick foam board to make a complete border around your clay. Press the foam board against the clay and make sure there are no gaps. Use Popsicle sticks and hot glue to attach braces on the top to reinforce this.

  5. 5

    Mix your silicone mix according to the product instructions. Coat you clay and mould with a release agent so the silicone doesn't stick to your lens.

  6. 6

    Find the lowest part of your clay mould and slowly pour the silicone mixture there. This will allow air bubbles to escape.

  7. 7

    Allow the silicone to set until cured according to the product directions. Remove the foam board borders carefully and put them to the side.

  8. 8

    Carefully flip the silicone and clay over so the silicone is on the bottom. Remove all of the clay from your lens, making sure you get it all.

  9. 9

    Repeat steps 4 through 8 using the foam board from before. You can reuse the foam board pieces you already cut apart.

  10. 10

    Allow this to set once again. Remove the foam board and separate the two halves of your mould. You are now ready to use your silicone casting mould.

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