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How to Make Boatbuilding Wood Totally Waterproof

Updated July 20, 2017

Whether you're restoring a boat you've just purchased or putting the finishing touches on a newly handcrafted vessel, the final and most important stage is waterproofing the hull. This process can take anywhere from five to 10 days, but in the end you can be confident that your boat is ready for the water.

Wipe down both sides of your veneered marine plywood with a clean rag.

Shake the epoxy can to properly mix the glue and remove the lid. Mix the epoxy and the hardener in a glass bowl.

Using the paintbrush, thoroughly fill the holes and cover the joints with the epoxy and allow it to dry for three hours. Apply a second coat. Allow it to dry for three hours more and then apply a third coat. After the third and final coat, allow the boat to sit untouched for five to six days.

Sand the bottom and all the sides of the boat.

Using the second paintbrush, paint your boat. Apply two coats of paint and allow six to eight hours for the paint to dry. Apply a third and fourth coat of paint.

Tip

Be sure to let the wood sit for five days after you apply the final coat of epoxy/hardener mix. This will give the wood the proper amount of time needed to harden. When selecting a hardener be sure to research the proper kind as they are region and climate specific. Failure to do so can result in poor bonding.

Warning

Do not put any added weight to the wood while its drying. The can cause cracks in the bonding and lead to leakage down the road.

Things You'll Need

  • Veneered marine plywood
  • Paintbrush
  • Waterproofing epoxy
  • Hardener
  • Clean rags
  • Marine based paint
  • Glass bowl
  • Sandpaper
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About the Author

Matt Vietri has been writing professionally since 2005. He has had his work published in the "Bucks County Courier Times," "Metronome Magazine," "Major League Baseball," the "Seaford Star." After attending Temple University film school, Vietri studied English at the University of Delaware.