How to shape wrought iron

Written by sal marco
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How to shape wrought iron
Heat can help you bend and shape wrought iron to create intricate designs. (wrought iron gate image by Svetlana Tikhonova from Fotolia.com)

Wrought iron has many uses both decorative and functional including railings, gates, benches, beds, curtain rods and arts and crafts. Wrought iron belongs to the ferrous family of metals with low carbon content and high melting temperature of 1482 degrees Celsius. Two methods of bending wrought iron are using forming tools or using heat. Depending on the degree of the bend, forming tools can leave bend marks at the stress points, making heat a better choice.

Skill level:
Moderate

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Things you need

  • Workbench mounted vice
  • Forming jigs
  • Vice grips
  • Tinted heat-resistant face shield
  • Leather apron
  • Welding gloves
  • Blacksmith tongs
  • Bending Tools
  • Propane torch
  • Oxyacetylene torch
  • Coal fire
  • Anvil
  • 4-pound blacksmith hammer

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Instructions

  1. 1

    Place the wrought iron rod or flat into a workbench-mounted vice and tighten the vice to hold the wrought iron firmly in place.

  2. 2

    Secure a forming jig next to the wrought iron rod or flat. A forming jig is an attachment that wrought iron bends around to create shapes. Forms are available in many sizes and shapes to create virtually any contour. The tools are known as wrought iron forming jigs, wrought iron jig set bending tools and wrought iron benders.

  3. 3

    Grasp the free end of the wrought iron with vice grips and pull it around the forming jig to create a shape. Create twists by sliding a bending tool over the wrought iron and twisting the tool left or right. A twisting tool is a flat piece of metal with a slot cut through the middle that fits over the wrought iron.

  1. 1

    Wear a tinted, heat resistant face shield, leather apron and welding gloves.

  2. 2

    Determine the point on the wrought iron rod for bending and shaping.

  3. 3

    Hold wrought iron with blacksmith tongs and apply heat to the bending point with a propane torch, oxyacetylene torch or intense coal fire.

  4. 4

    Allow the wrought iron to heat until it glows a bright orange.

  5. 5

    Place the wrought iron on an anvil and hit the unheated end with a 4-pound blacksmith hammer to bend angles and turns. Place specialised forms over the anvil to create other shapes and bends when striking hot wrought iron with a blacksmith hammer.

Tips and warnings

  • Work in a well ventilated, free of combustibles area when heating wrought iron.
  • Do not handle hot wrought iron with bare hands, as severe burns will occur.

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