How to Wire a 3 Phase Motor Starter

Written by robert sylvus
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How to Wire a 3 Phase Motor Starter
Three-phase motors use starters due to their high starting torque. (motor.jpg image by Aussiebloke from Fotolia.com)

Three-phase electric motors use three different electric legs with a 1/3-cycle lag between them. To use three-phase electricity, a motor needs windings spaced 120 degrees apart. A three-phase motor's large size and high starting torque usually limit its use to industrial settings. The motor's starter wires directly to the motor's wire terminals. Motor starters have a set of contactors. When the motor's switch is turned on, voltage flows through the contactor's coil, creating a magnetic field. This magnetic field pulls on the contactor's points, allowing electricity to flow to the motor's windings.

Skill level:
Moderate

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Things you need

  • 3-phase motor
  • 3-phase motor starter
  • 3-phase disconnect box
  • Switch
  • Flathead screwdriver

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Instructions

  1. 1

    Inspect the three-phase motor's wiring diagram. Identify the motor's terminals. The terminals will be labelled "T1," T2" and "T3."

  2. 2

    Examine the starter's wiring diagram and identify its wires. The starter will have wires labelled "T1," "T2," "T3," "L1," L2," "L3" and two switch wires labelled "S1" and "S2."

  3. 3

    Inspect the three-phase power supply disconnect box. The disconnect box will have terminals labelled "L1," "L2" and "L3." A three-phase disconnect box acts like a large circuit breaker. Verify that the disconnect box has its switch in the "Off" position.

  4. 4

    Examine the switch's wire terminals. In some cases, the wire terminals will have labels. If not, then the switch has interchangeable wire terminals.

  5. 5

    Insert the starter's switch wires into the switch's wire terminals and tighten the terminal screws with a flat head screwdriver. If the switch has identification tags, place the correct starter wire into each switch terminal, labelled "S1" and "S2." Often the switch operates on a low-voltage signal with interchangeable wire connections.

  6. 6

    Push the starter's "T" terminal wires into the three-phase motor's "T" terminals and tighten the terminal screws with the flat head screwdriver. Verify that the "T1" wire connects to the "T1" terminal, the "T2" wire connects to the "T2" terminal, and the "T3" wire connects to the "T3" terminal. These wires are not interchangeable.

  7. 7

    Push the starter's "L" wires into the disconnect box's "L" terminals and tighten the terminal screws with the flat head screwdriver. Verify that the "L1" wire connects to the "L1" terminal, the "L2" wire connects to the "L2" terminal, and the "L3" wire connects to the "L3" terminal. These wires are also not interchangeable.

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