How to calculate reduction ratio

Written by pauline gill
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How to calculate reduction ratio
A small gear driving a larger one results in a reduction ratio. (gears image by Pali A from Fotolia.com)

The reduction ratio of a gear case describes the ratio between the revolutions per minute of the input shaft and the rpm of the output shaft, to either multiply torque, reduce speed, or both. A 3-to-1 reduction ratio gear case would thus convert 3,000rpm to 1,000rpm, while tripling the effective driving torque in foot-pounds. Reduction ratio is also a term used in metal forging and it describes the downsizing of ingredient amounts for smaller recipe batches in culinary circles. Since there are commonalities, all three are considered here.

Skill level:
Challenging

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Things you need

  • Calculator
  • Torque wrenches (optional)

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Instructions

    Gear Reduction

  1. 1

    Define the reduction gear set application. In this example, you are checking a gear case for a project. However, there are no markings on the outside to indicate the gear ratio. If you know the relationship between either input speed to output speed, or input force to output force, or the number of gear teeth on each gear, you may calculate the reduction ratio.

    How to calculate reduction ratio
    The number of teeth on each gear determines the reduction ratio. (GEARS IN MOTION image by AL MOUNT from Fotolia.com)
  2. 2

    Count the number of turns it takes the input shaft to turn the output shaft exactly one revolution. If it is easier to apply a force, use torque wrenches or torque meters to measure input and output torques.

  3. 3

    Calculate the reduction ratio by dividing the number of input revolutions required to turn the output shaft once. If five revolutions are required, the reduction ratio is 5 to 1. If 2 1/3 revolutions are required, the reduction ratio is 2.33 to 1.

  4. 4

    Calculate the reduction ratio by dividing output torque by input torque. If 50 foot-pounds on the output results from 10 foot-pounds on the input, the reduction ratio is 5 to 1. This is similar to counting gear teeth. In that case, a 42-tooth gear driven by a 14-tooth gear calculates to 42/14, or a 3-to-1 reduction ratio.

    Calculate Reduction Ratio in Metals Forging

  1. 1

    Define the forging operation. In this case, a tool bar will be drop-forged from a width of 2.4 inches and a thickness of 1.0 inch to a final dimension of 2.0 inches inch wide and 0.8 inch thick. Calculate the reduction ratio by comparing cross-sectional areas.

    How to calculate reduction ratio
    Reduction ratio in metal forging compares before and after cross-sectional areas. (tools image by AGITA LEIMANE from Fotolia.com)
  2. 2

    Calculate cross-sectional area in before and after cases. Before forging the rod's cross-sectional area is 2.4 X 1.0 = 2.4 square inches. After forging it calculates 2.0 X 0.8 = 1.6 square inches.

    How to calculate reduction ratio
    Forging makes tools exceptionally strong. (WRENCHES image by krotex from Fotolia.com)
  3. 3

    Calculate the forging reduction ratio by dividing the cross-sectional area before forging with the cross-sectional area after forging. This works out to 2.4 square inches/1.6 square inches = 1.5 to 1 reduction ratio for the forging operation.

    Recipe Reduction Ratio

  1. 1

    Define the recipe-reduction application. This example uses a Margarita recipe that serves 32 people that is to be reduced to an amount sufficient to serve only 16. It requires 1,892ml of limeade concentrate, 8 cups of tequila, 2 3/4-cups of triple sec, and 11 tablespoons of confectioner's sugar. From this you can reduce the ratio from 32 to 16.

    How to calculate reduction ratio
    Calculating recipe reduction ratios correctly results in great drinks. (Greece - cocktail 1 image by Andrew Buckin from Fotolia.com)
  2. 2

    Calculate the reduction ratio by dividing 32 by 16. The quotient is 2.0, which means you will need to halve each ingredient for 16 people.

  3. 3

    Take half of each ingredient to maintain the proportion of the recipe. You will therefore need only 907gr of limeade; 4 cups of tequila; 1 3/8 cups of triple sec; and 5 1/2 tbsp of confectioner's sugar.

    How to calculate reduction ratio
    Calculating recipe reduction ratios correctly works for soup too. (soup image by AGphotographer from Fotolia.com)

Tips and warnings

  • Converting to one set of smaller units such as ounces instead of both pounds and ounces greatly aids in dividing recipe amounts by the reduction ratio.
  • Over-reducing drop forged tools can result in tool failure.

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