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How to Make Letters With a Router

Updated February 21, 2017

Working with a wood router enables you to undertake woodworking projects that might be impossible otherwise. Routers allow woodworkers to cut wood and create designs. There are 20 to 30 different router bits available, and the routers themselves come in different sizes for different projects. If you are making small shapes, like circles or letters, you need to use a smaller router. It's easy to route letters for a sign if you have the proper bits and router accessories.

Remove the regular router base and the bit from the tool.

Attach a corner base with a fixed bit already on it. This router trimmer allows you to manoeuvre the router into hard-to-reach places, especially those you'll find when routing letters.

Print out letter templates from your computer. Access the site in Resources to download a free template. If you need larger sizes than what your printer can handle, use an overhead projector to magnify the characters.

Cut out the letters from the paper templates.

Either trace the letters onto the wood with a pencil or use an electric engraving tool. Make sure to trace all of the lines inside and outside the template.

Secure your workpiece to the workbench with clamps, to prevent your wood from moving while you are routing your letters.

Lay your router on the workpiece. Line up the corner bit with the template lines.

Firmly holding both sides of the router handles, move the machine along the lines. Work slowly for best results, especially if you are creating smaller letters.

Tip

Routing letters requires a hand-held router. A mounted router isn't recommended. Working on top of the project allows for more control and precision.

Warning

When using a router or any other electrical tool, do not wrap the cord around the machine. This can break the wires inside the connective sleeve and ruin your tool. Keep your router away from water and humidity.

Things You'll Need

  • Router
  • Corner base w/fixed bit
  • Letter templates
  • Pencil
  • Engraving tool
  • Scissors
  • Tape
  • Wood
  • Clamps
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About the Author

Lacy Enderson is an Addictions and Recovery Counselor. She is Certified with the American Association of Christian Therapists and holds a Master's Degree in Biblical Counseling. She is currently enrolled in Liberty University's Master of Divinity Degree program with Chaplaincy. Lacy is a graduate of Rhema Correspondent Bible School and has completed the first section of Berean School of the Bible. Lacy is the author of, "Addiction: A Personal Story" and "So You Want to Lose Weight But You Can't Stop Eating." Her newest novel is a teenage Christian fiction titled, "Honey Sweetheart."